By Published On: September 14, 2023

What Are the Major Advantages of Cellular IoT in Manufacturing?

Harnessing the Power of IoT in Manufacturing

The manufacturing industry has always been one of the most significant industries in the world. With that being said, one of the most critical aspects of manufacturing is the ability to optimize production while still keeping costs low. That is why cellular internet of things (IoT) technology is quickly becoming a crucial component of manufacturing. Cellular IoT technology can provide real-time monitoring of production processes, automated workflows, and predictive analytics, allowing manufacturers to improve their supply chain management, reduce downtime, and improve overall performance. In this blog post, we will explore the major advantages of cellular IoT in manufacturing.

Real-Time Asset Tracking and Streamlined Inventory Management

One of the most significant advantages of cellular IoT in manufacturing is the ability to monitor and track assets in real-time. Cellular enabled technology provides digitalized and automated tracking of raw materials, finished products, tools, and resources throughout the entire supply chain. Manufacturers can use this data for predictive maintenance, effective inventory control, and to build an organized and automated process.

Cellular IoT devices within a manufacturing facility can aid in streamlining inventory management by providing real-time data on the movement of raw materials, semi-finished goods, and finished items. An inventory system using cellular IoT technology can easily monitor inventory levels, generate reports, and send alerts if those levels reach a predetermined quantity. As a result, manufacturers can take immediate action to address low inventory levels or reduce production schedules to make certain that inventory numbers are maintained at proper levels.

Predictive Analytics and Reduced Downtime

Another significant advantage is the ability to use available data to develop predictive analytics. The data obtained from cellular IoT sensors can detect when individual machines will need maintenance and replacement and develop workflows from this information. Predictive analytics also assist in the development of incident resolution protocols with reduced downtime and subsequent loss of productivity.

Manufacturing operations must run 24/7 to optimize productivity. However, equipment failure is an inevitable part of the process and may result in unwanted downtime. This downtime leads to the loss of revenue and waste of resources. With the introduction of cellular IoT monitoring systems, manufacturers can predict equipment failures before they become catastrophic, redesign maintenance schedules, and prevent downtime.

Improved Quality Control

Cellular IoT sensors can trace each product through the entire production process, ensuring that the quality of the final product aligns with the manufacturer’s specifications. By implementing them in the manufacturing process, quality control checks can be done synchronized and in real-time mode.

Increased Cost Savings

Cellular IoT in manufacturing results in increased cost savings by eliminating the need for human intervention in monitoring and managing equipment. Enhanced asset control systems and predictive maintenance workflows can substantially lower equipment maintenance costs. The utilization of cellular IoT technology not only reduces production costs, but it also improves general operational efficiency.

The Future of Connectivity for Cellular IoT in Manufacturing

Cellular IoT sensors are becoming increasingly popular in the manufacturing industry, thanks to their ability to revolutionize the supply chain through providing real-time monitoring, predictive analytics, and improving quality control. The aforementioned benefits of cellular IoT help manufacturers lower costs, increase productivity, and operate efficiently. This leads to better management, higher revenue, and a more competitive market position.

IoT is heavily dependent on sensors, high-bandwidth wireless data transmission, and applications to support communication, analysis, visualization, and more. However, the success of IoT solutions largely depends on reliable, redundant connectivity across various geographies. eSIM technology has emerged as an ideal solution to connect IoT technology for manufacturers.

More Efficient Operations with the Use of eSIM Technology

Machfu relies on Teal’s eSIM platform to connect their Industrial IoT (IIoT) devices globally. Machfu simplifies the complex landscape of Industrial Internet of Things (IIoT) by connecting data at the edge to enterprise applications in the cloud and on-prem. Their connected products and enterprise-level solutions serve as the foundation for smarter operations, increased safety, and optimized production.

Reliable connectivity is critical for monitoring remote sensors and field assets but managing multiple cellular technologies (3G, LTE, and CAT-M), and the overhead associated with multi-vendor management became un-tenable for Machfu.

With Teal, Machfu is technology agnostic and can support 3G, LTE and Cat-M connectivity globally. Find out why Machfu relies on TEAL to connect their Industrial IoT (IIoT) devices globally.

“Teal’s engineering prowess is second to none. With Teal, we are technology agnostic and can support 3G, LTE, and Cat-M connectivity globally.” Jai Dialani, Director of Products at Machfu

Read the Case Study

eSIM technology is connecting the IoT solutions that are transforming manufacturing operations and driving success for leading organizations worldwide. As demand for real-time data and remote connectivity to various devices continues to increase, eSIM technology will support these interconnected devices by providing reliable, secure, and flexible connectivity that will drive cost savings and operational efficiencies across various industries such as manufacturing, energy, utilities, transportation and logistics, and healthcare.

The future for eSIM and IoT technology in manufacturing looks bright, and as demand for reliable and programmable connectivity continues to rise, its adoption to power cellular I0T technologies will be crucial. Find out how eSIM technology can help your business, contact a Teal IoT expert today!

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